Most diesel systems filter fuel in two stages. A primary filter,
usually combined with a water separator, takes out bulk contamination and free water.
A secondary filter, considerably finer, protects the injection
equipment itself. Fitting only one because that is what was on the shelf is a false
economy measured against the cost of a set of injectors.
Micron ratings below range from 17 micron on the coarser primaries down to 6.5 micron
on the FF5580, which is built for modern high-pressure common rail systems. Finer is
not automatically better — fit what your engine was specified for.
Understanding micron ratings explains why.
Where a number has a separator equivalent we have noted it, because on poor fuel the
separator version is usually the better buy. See
fuel/water separators.
The numbers are grouped below by brand. The Caterpillar pair are both
secondary filters and both fine — 1R-0749 at 98.7% between 3 and 5 micron, and
1R-0755 at 99% at 4 micron — so neither is a substitute for a primary. The
Donaldson numbers sit in the middle of the range at 9 and 10 micron.
If you need a brand we have not listed against your number, ask: crossing a fuel
filter between brands is routine, provided the rating and the thread both match.
The Perkins numbers are listed differently from the rest, and
deliberately. Perkins publish fitment by engine rather than by dimension,
so each card leads with the engine series and the exact models the part is fitted
to. That is how a Perkins buyer identifies a filter anyway: from the engine plate,
not from a tape measure. If you have the engine number, send it and we will match
the part to it.