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Fuel Filters

Diesel injection equipment is lubricated by the fuel passing through it, which is why fuel filtration is unforgiving and why these are the most expensive parts on the engine to get wrong.

Most diesel systems filter fuel in two stages. A primary filter, usually combined with a water separator, takes out bulk contamination and free water. A secondary filter, considerably finer, protects the injection equipment itself. Fitting only one because that is what was on the shelf is a false economy measured against the cost of a set of injectors.

Micron ratings below range from 17 micron on the coarser primaries down to 6.5 micron on the FF5580, which is built for modern high-pressure common rail systems. Finer is not automatically better — fit what your engine was specified for. Understanding micron ratings explains why.

Where a number has a separator equivalent we have noted it, because on poor fuel the separator version is usually the better buy. See fuel/water separators.

The numbers are grouped below by brand. The Caterpillar pair are both secondary filters and both fine — 1R-0749 at 98.7% between 3 and 5 micron, and 1R-0755 at 99% at 4 micron — so neither is a substitute for a primary. The Donaldson numbers sit in the middle of the range at 9 and 10 micron. If you need a brand we have not listed against your number, ask: crossing a fuel filter between brands is routine, provided the rating and the thread both match.

The Perkins numbers are listed differently from the rest, and deliberately. Perkins publish fitment by engine rather than by dimension, so each card leads with the engine series and the exact models the part is fitted to. That is how a Perkins buyer identifies a filter anyway: from the engine plate, not from a tape measure. If you have the engine number, send it and we will match the part to it.

Numbers we stock

15 fuel filter numbers we are asked for most often, across Fleetguard, Caterpillar, Donaldson and Perkins. Our range is far wider than this — if your number is not listed, it is very likely we can still supply it or match an equivalent.

Fleetguard 9 numbers

Caterpillar 2 numbers

Donaldson 2 numbers

Perkins 2 numbers

Fleetguard

Fleetguard FF5018 spin-on fuel filter

Fleetguard

FF5018

Spin-on fuel filter

Outside diameter
77.50 mm (3.05 in)
Height
125.00 mm (4.92 in)
Gasket inside diameter
62.00 mm (2.44 in)
Filtration
17 micron (c) at 98.7%
Media
Cellulose

Related numbers Replaces FF42000 and FF4013. Separator upgrade is FS1221.

Typical applications Freightliner, International, Ford, Peterbilt, Kenworth, Mack and Volvo with Cummins engines; construction and agricultural equipment, 1972 to 2017.

Fleetguard FF5052 spin-on fuel filter

Fleetguard

FF5052

Spin-on fuel filter

Outside diameter
76.30 mm (3.00 in)
Height
116.50 mm (4.59 in)
Gasket inside diameter
62.50 mm (2.46 in)
Filtration
17 micron (c) at 96%
Media
Cellulose

One of the most commonly requested Fleetguard fuel filters. FS1251 is the fuel/water separator version.

Related numbers Replaces FF42000. Separator upgrade is FS1251. Marine upgrade is FF5461.

Typical applications Freightliner, International, Ford, Peterbilt, Kenworth, Mack and Volvo trucks and equipment with Cummins engines.

Fleetguard FF4036 spin-on fuel filter

Fleetguard

FF4036

Spin-on fuel filter

Outside diameter
93.40 mm (3.68 in)
Height
192.00 mm (7.55 in)
Gasket inside diameter
62.00 mm (2.44 in)
Filtration
17.3 micron (c) at 96%
Media
Synthetic
Rated flow
5.00 L/min (1.32 gpm)

Synthetic media rather than cellulose, which holds more dirt and copes better with damp fuel.

Typical applications Rolls-Royce 220 to 500 kVA generator sets; E.R.F., Foden, Seddon-Atkinson and Ashok Leyland trucks; Perkins engines.

Fleetguard FF5272 spin-on fuel filter

Fleetguard

FF5272

Spin-on fuel filter

Outside diameter
93.50 mm (3.68 in)
Height
210.10 mm (8.27 in)
Gasket inside diameter
62.00 mm (2.44 in)
Filtration
10 micron (c) at 99.9%
Media
Cellulose
Rated flow
6.00 L/min (1.59 gpm)

The highest efficiency of the fuel filters listed here, at 99.9%.

Related numbers European version is FF5761. StrataPore version is FF5443.

Typical applications Volvo trucks and construction equipment, 1992 to 2019; China National HD Truck, Wirtgen and Kalmar.

Fleetguard FF105D spin-on fuel filter with drain plug

Fleetguard

FF105D

Spin-on fuel filter with drain plug

Outside diameter
92.96 mm (3.66 in)
Height
153.01 mm (6.02 in)
Gasket inside diameter
62.53 mm (2.46 in)

The drain plug lets you draw off collected water and sediment without removing the filter.

Related numbers Extended life version of FF104, with a drain plug.

Typical applications Heavy-duty truck engines from Cummins, Caterpillar, Volvo and others.

Fleetguard FF5580 spin-on fuel filter

Fleetguard

FF5580

Spin-on fuel filter

Outside diameter
93.47 mm (3.68 in)
Height
175.77 mm (6.92 in)
Gasket inside diameter
62.48 mm (2.46 in)
Filtration
6.5 micron (c) at 98.7%
Media
StrataPore

A fine 6.5 micron secondary filter for modern high-pressure injection systems.

Typical applications Cummins QSC, QSL and QSL9 engines in JCB, Case IH, Hyundai, Komatsu, New Holland and Doosan equipment.

Fleetguard FF5485 spin-on fuel filter

Fleetguard

FF5485

Spin-on fuel filter

Outside diameter
94.00 mm (3.70 in)
Height
191.90 mm (7.55 in)
Gasket inside diameter
62.00 mm (2.44 in)
Filtration
7 micron (c) at 98.7%
Media
StrataPore
Rated flow
4.50 L/min (1.19 gpm)

Related numbers Replaces FF5420. Upgrade option is FF5421.

Typical applications Cummins engines in Ford, Freightliner, Peterbilt, Kenworth and Nissan vehicles; Case IH and JCB equipment, 2000 to 2020.

Fleetguard FF5089 spin-on fuel filter

Fleetguard

FF5089

Spin-on fuel filter

Outside diameter
92.10 mm (3.63 in)
Height
109.47 mm (4.31 in)
Gasket inside diameter
58.00 mm (2.28 in)
Filtration
16.07 micron (c) at 98.7%
Media
Cellulose
Rated flow
3.00 L/min (0.79 gpm)

Typical applications Caterpillar earthmoving equipment; Mitsubishi trucks and construction vehicles, 1982 to 2020; Hyundai, Kubota and Kobelco plant.

Fleetguard FF5078 spin-on fuel filter

Fleetguard

FF5078

Spin-on fuel filter

Outside diameter
108.20 mm (4.26 in)
Height
181.23 mm (7.14 in)
Gasket inside diameter
62.59 mm (2.46 in)
Filtration
8.6 micron (c) at 97%
Media
Cellulose
Rated flow
7.60 L/min (2.01 gpm)

Commonly fitted on FG Wilson generating sets.

Related numbers Longer version of FF5035. Separator version is FS1231.

Typical applications International DTA360, DT466 and DT530 engines; Perkins and Caterpillar industrial engines; FG Wilson generator sets and Timberjack equipment.

Caterpillar

Caterpillar

1R-0749

Spin-on secondary fuel filter

Outside diameter
93.5 mm (3.68 in)
Height
266.7 mm (10.50 in)
Filtration
98.7% efficiency, 3 to 5 micron (SAE J1985)
Media
Advanced cellulose

Advanced high efficiency. A fine secondary stage for modern injection systems.

Typical applications Caterpillar C7, C9, C10, C11, C12, C13 and C15 engines, including ACERT variants.

Caterpillar

1R-0755

Spin-on secondary fuel filter

Outside diameter
136.1 mm (5.36 in)
Height
306.9 mm (12.08 in)
Filtration
99% at 4 micron, 99.9% at 5 micron

Advanced efficiency, and the finest of the Caterpillar fuel filters listed here.

Typical applications Caterpillar diesel engines on and off-highway.

Donaldson

Donaldson P559125 spin-on fuel filter

Donaldson

P559125

Spin-on fuel filter

Outside diameter
108 mm (4.25 in)
Height
147 mm (5.79 in)
Gasket inside diameter
90 mm (3.54 in)
Filtration
99% at 10 micron
Media
Composite

Gasket outside diameter 99 mm.

Typical applications Carrier Transicold refrigeration units and similar industrial diesel equipment.

Donaldson P557440 spin-on fuel filter

Donaldson

P557440

Spin-on fuel filter

Outside diameter
93 mm (3.66 in)
Height
174 mm (6.85 in)
Gasket inside diameter
61 mm (2.42 in)
Filtration
99% at 9 micron
Media
Cellulose

Collapse burst 6.9 bar. Gasket outside diameter 71 mm.

Typical applications Commercial and industrial diesel fuel systems.

Perkins

Perkins 26560137 fuel filter element, metal free

Perkins

26560137

Fuel filter element, metal free

Fits engine series
1300 Series, including EP, IOPU and EDi

A secondary fuel element from the Perkins Eco range. There is no metal canister, so the used element can be incinerated rather than scrapped. Acrylic beads stop the pleats bunching and a nylon centre tube means no metal swarf from manufacture can reach the fuel system. Moulded end caps rather than glued ones, which removes a leak path.

Typical applications Perkins 1306-8T NGD, 1306-8TA NGD, 1306-9T NGD, 1306-9TA NGD, 1306-E76T, 1306-E87T, 1306-E87TA and 1306A-E87TAG engines.

Perkins 26561117 secondary fuel filter

Perkins

26561117

Secondary fuel filter

Outside diameter
88 mm (3.5 in)
Height
71 mm (2.8 in)
Fits engine series
400, 400C, 700, 900 and 1000 Series, and the older 3.152 to 6.354 engines

A short, wide can rather than the tall element people expect. No integrated water trap, so on poor fuel it wants a separator ahead of it. The dimensions here are the published figures for the element rather than Perkins' carton size; confirm with us before ordering.

Related numbers Donaldson list P556245 as their equivalent.

Typical applications Perkins 1004-4, 1004-40, 1004-42, 403A-11, 403C-15, 403D-11, 403D-15, 403F-15, 404A-22, 404C-22, 404D-22 and 4.236 engines.

Cannot see your number?

This is a shortlist, not our range. Send us the number stamped on the old element, or the make and model of the machine, and we will identify the right part, confirm the fitment and quote it with availability. We can also cross a number from one brand to its equivalent in another.

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