These are not fuel/water separators, and the two are often confused
when ordering. A fuel/water separator pulls water out of diesel; a compressor air/oil
separator pulls lubricating oil back out of compressed air. If you came here looking
for the diesel part, you want
fuel/water separators instead.
Inside a screw compressor the oil and the air leave the air end as a mist. The
separator element coalesces that mist back into droplets heavy enough to drain to the
sump, and a healthy element holds carryover into the air line down to
a few parts per million. When it starts to fail you see it twice over: oil appearing
downstream where it should not be, and oil consumption climbing because the machine is
losing its charge into the pipework.
Separators are changed on differential pressure as much as on hours.
As the element loads, the pressure drop across it rises, and every extra bar of drop is
energy the motor spends for nothing. Use the limit and the interval in your
compressor’s own manual — they vary by machine, and the manual is the
authority, not us. Why separators
fail covers the failure modes, and
buying a separator covers what to
check before you order.
Both elements below seal on two inside diameters rather than a gasket, so the
second inside diameter matters as much as the first when matching a
replacement. Send us a photograph of the old element and the compressor plate and we
will confirm it.